充棉機又稱充填機,是將PP棉等填充(chong)(chong)物充(chong)(chong)填到毛絨玩具(ju)、沙發墊、枕頭或枕芯皮殼的機器設備。一般(ban)適用于毛絨玩具(ju)、家紡(fang)、家具(ju)和服裝等行(xing)業。在日(ri)常(chang)使用過程中按照程序操(cao)作更能使充(chong)(chong)電機高效,避免故(gu)障。
充(chong)棉機一般采用(yong)冷板做機殼,表面作(zuo)噴塑或噴漆處理,內部(bu)有(you)攪拌裝(zhuang)置下(xia)面配有(you)小型儲氣罐,前面有(you)腳(jiao)踏開關裝(zhuang)置。先用(yong)吸(xi)棉機或其它設備將PP棉(mian)、珍珠棉(mian)、塑料粒子、泡沫料子或其它填充(chong)(chong)物(wu)吸入到充(chong)(chong)棉(mian)機填充(chong)(chong)物(wu)會在充(chong)(chong)棉(mian)機內(nei)充(chong)(chong)分攪(jiao)拌起來踩(cai)動腳踏(ta)開關(guan),利用氣體(ti)的沖力將(jiang)填充(chong)(chong)物(wu)充(chong)(chong)入到所需填填充(chong)(chong)的產品皮殼內(nei)而(er)完成填充(chong)(chong)工序。
機(ji)器(qi)開機(ji)前,應檢查機(ji)械輸送(song)帶上(shang)有無(wu)雜物等物品,并及時(shi)清理,每周給機(ji)器(qi)內(nei)部的齒輪(lun)和鏈(lian)輪(lun)、軸承加潤滑油。
啟(qi)動(dong)(dong)機器(qi)前,先啟(qi)動(dong)(dong)抽(chou)(chou)風(feng)機,檢查抽(chou)(chou)風(feng)機是否(fou)起到(dao)抽(chou)(chou)風(feng)作用,按(an)下機器(qi)開(kai)關箱的(de)綠(lv)色(se)啟(qi)動(dong)(dong)按(an)鈕,機器(qi)啟(qi)動(dong)(dong)無(wu)異常后,將倒順(shun)開(kai)關轉到(dao)啟(qi)動(dong)(dong)位置,觀察送料皮帶的(de)前進方(fang)(fang)向應朝向機器(qi)內部,若相反(fan)應按(an)紅色(se)停止(zhi)按(an)鈕,將機械(xie)調整到(dao)正確的(de)送料方(fang)(fang)向。
機(ji)器正(zheng)常空轉15秒(miao)后,纖維棉(mian)(mian)就可以(yi)鋪在(zai)輸(shu)送(song)帶上了(le)。給棉(mian)(mian)厚度(du)必(bi)須在(zai)規定的范(fan)圍內(nei),以(yi)免(mian)影響纖維棉(mian)(mian)的梳理效(xiao)果(guo),在(zai)送(song)棉(mian)(mian)機(ji)的出棉(mian)(mian)管中(zhong)有纖維棉(mian)(mian)送(song)出才能(neng)正(zheng)常工作。
工作結束(shu)時(shi)的停機順序:待(dai)送(song)料帶上的纖維棉全(quan)部用完后,將反(fan)轉開關轉到中(zhong)間(jian)O位置(zhi),然后按下電(dian)器(qi)箱的紅色(se)停(ting)機(ji)按鈕,待機(ji)器(qi)完全停(ting)機(ji)后按下抽(chou)風機(ji)的停(ting)機(ji)按鈕。